Production



Shopfloor Real-time Data-collection


Ongoing, highly customizable, real-time data collection. Our platform adapts to the way your shopfloor operates and collects as much information as you want.


Operations & Products


Define an ideal time for your operation, a list of machines that will be used, raw material consumption and make sure your shopfloor is performing on time, has all it needs to produce. 

Manage all the Products and Product Families that your shopfloor produces.


Machines


Control parameters and identify Machine stoppages within the production line. That way you will be able to follow, in real-time, the current status and the availability of your machines in order to take action more quickly when necessary.


Workflows




Production Analysis


With a quite complete module to help you analyze all the aspects of your operations, it is possible to know precisely what the products with monetary gains and monetary losses are, as well as time and materials. You can analyze Output, Waste, Time spent, OEE and any custom parameter by Period, by Machine, by Worker, by Product, by Section or by Operation.




Workers


Manage the “who” of your shopfloor. Assign workers to production, track their performance and analyse historical data individually.





OEE


You can know in real-time the global state of your shop-floor operation. As the data from the shop-floor is fed into the platform the Global OEE (Overall Equipment Effectiveness), an indicator of how well your operation is running, updates in real-time.


Production Reports


Get reports about any elements of your operations: by Worker and Groups of Workers, by Section, by Product and Groups of Products, by Operation, by Machine. Get aggregated reports and cross-reference data from multiple sources.


Shipping


Control the batches of finished product that are ready to send to your clients and the ones you already sent.


Teams


Set your workers so that you can analyze productivity even if several people work in the same operation simultaneously.


Orders & Clients


Track the work that is being done on the shop floor in real-time.


Punch Clock


It’s the old and good punch clock. Except this one is connected to the rest of the metrics in your platform so that you can analyze the time people spend at work and their productivity. For both shopfloor workers and everyone else.



Work in Progress Inventory

Know what raw materials, intermediate products and finished product you have and where they are on the shop floor.



Custom Parameters

Create any custom parameter that you want to record that data from your production process.



Excel Import and Export

Easily import spreadsheets with lists of products and other information into the platform to make your setup time shorter and easier.

Export data from the platform to a spreadsheet if you really need to.



Quality


Files & Visualization


Add files with schematics, product specifications to your products so that your workers know exactly what to do.



Quality


Learn the amount of waste of each product. make sure everything is up to standards of quality and parameters.



Quality Checklists


Create Quality Checklists to check quality parameters after the product is made.



Wastes


Register all the product wasted in production so that you can identify the source of the flaw, reduce it or recover it.




Relatórios de Qualidade


Identify the wastes in your production through quality reports.

Select Columns Layout


Planning & MRP

Scheduling & Planning Tools


Control who does what, when, where and how. Plan your production so that you always meet your production targets, balance the company workload and keep up with execution.


Stock


Manage raw materials availability as well as finished product in your warehouse. Know if you have enough to produce what is necessary, predict when you will need more raw material and manage space in your warehouse for finished product.


Shift Schedule


Manage different shifts in your factory and adapt your shopfloor activity, management and data according to that.



Bill of Materials (BOM) & Product Tree


Add Bill of Materials (BOM) and Product Trees to your products, so that you keep track the operations it is associated too and the raw materials that are consumed.




Maintenance

Maintenance


Keep up with the current state of machines. Know which ones are down and need maintenance and which ones will eventually need maintenance too.

Stoppages & Downtimes


Manage different types of production stoppages related to workers, products, machines and machine components.


Costs

Add your workers cost per hour and Prodsmart tells you how much a product cost was affected by workers productivity.



Real-time Dashboard


Real-time Notifications & Alerts


Setup notifications for specific activities and alerts to warn you when something is off.



Team Chat and Communications


Get in touch with any colleague in real-time through the app.

Maintenance


Keep up with the current state of machines. Know which ones are down and need maintenance and which ones will eventually need maintenance, all in real-time!


Traceability

Lot Traceability


Track which batch of raw material was used in what batch of finished product.


Order Tracking


Track your clients orders, expeditions and manage your production taking your clients needs into account.


Bill of Materials (BOM)


Add Bill of Materials (BOM) and Product Trees to your products, so that you keep track the operations it is associated too and the raw materials that are consumed.


Select Columns Layout
Select Columns Layout